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PM Production / Manufacturing MS Marketing / Sales
TPM Total Productive Maintenance OM Operations Management
SCM Supply Chain Management BPR Business Process Reengineering
SP Strategy / Planning HRM Human Resource Management
RD Research And Development CRM Customer Relations Management
JAPAN LEAN TOUR
 
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MONODZUKURI: JMAC is at the forefront of the "lean" revolution in manufacturing and service process improvement. Visit the MONODZUKURI website!
The Japan Management
Association Group
is the
oldest and most respected industrial and service process improvement entity in Japan. JMAC America, JMAC Japan, JMAC France, JMAC China, JMAC Scandinavia, JMAC Italy, JMAC Australia and JMAC Korea are taking the improvement methods developed in Japan to other areas of the world.
Join the evolution!

Structure of a Typical JMAC Project

Phase I: Definition of Project
Through discussion with top management of the client company, the project is defined, including specification of quantitative targets. The composition of the project team, including members from both the client company and JMAC, is determined and a mutually agreeable schedule with milestones is set. Contract terms are agreed to.

Phase II: Analysis
After gathering all required data, we quantify the present situation and the opportunity for improvement. At this point a presentation is made to management, indicating the recommended direction for improvements.

Phase III: Determination of Improvement Plan
Experienced JMAC consultants work with client's team members to develop an improvement plan. This plan includes detailed improvement recommendations, action plans and schedules. These are presented to management and authorized.

Phase IV: Implementation
The most difficult part of any improvement project is the implementation. JMAC consultants work with client's team members and all related departments, to ensure successfull implementation. This often involves completly new standard operation procedures and corresponding training of associtates. JMAC will take either a leading or supporting role during this phase, depending on the availability of the client's resources.

Phase V: Follow-up and Verification of Results
New methods and procedures must be followed in order for results to be sustained. Effective control systems and stronger management and supervision play key roles in the maintenance of achieved improvements. For this reason, follow-up and training* are important part of every JMAC project. We're not satisfied until improvements are achieved...and maintained.

*Training takes place at each phase of JMAC projects. Team members from the client company get on-the-job training at each stage, and greatly enhance their problem solving skills.

TPS
Toyota Production System (Developed with Toyota Motor Corporation): The world's foremost system for optimizing the production line performance.

JIT
Just in Time: The concept of delivering materials and supplies just before they are needed, not sooner - to minimize inventory.

TPM
Total Productive Maintenance: The world's foremost system for optimizing machine performance.

SMED
Single Minute Exchange of Die: A methodology for reducing the time necessary for product / tooling changes.

5S
A methodology for improving the appearance and organization of work spaces.

VRP
Variety Reduction Program:
Seeks to lower cost by "commonizing" the parts and materials used in your facility.

LEAN OFFICE
The scientific application of lean production methods to the white collar / office environment.

KI
A scientific approach for aligning developmental activity with business demand. It results in reduced new product lead time and improves QCD target achievement.